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Research and Development

Fatigue


Fatigue Beam at Failure

Fatigue plays an important role in the performance of highway structures due to repeated vehicular loading during their design life. Research has been conducted on the static and shear responses of members strengthened with Fiber Reinforced Polymer (FRP) materials, but little research had been done on their fatigue performance.

A study was done to investigate the fatigue behavior of reinforced concrete members strengthened with varying amounts of FRP laminates. Particular emphasis was placed on the extension of the fatigue life of existing structures.

In this study, six 20 ft. long reinforced concrete tee beams were strengthened in flexure with two or three layers of externally bonded FRP sheets. The beams were tested in fatigue at a load ranging from 25% to 50% of the ultimate capacity.

All members were subjected to two-point loading. Application of the loading was achieved by means of an electro-hydraulic actuator programmed to deliver a sinusoidal load ranging from 25% to 50% of the ultimate capacity of the specimen. A load cell resistant to cyclic degradation was used for monitoring the applied load. Deflections were measured at the supports, load points and at mid-span using linear variable displacement transducers (LVDT). Strains were monitored at load points and at mid-span using electrical resistance strain gauge transducers.

Control Beam Results Results For 2-Layer System Results For 3-Layer System

Fatigue Fracture of Steel

A control beam was tested to failure to establish the total fatigue life of the bare specimen. Failure occurred by classic rupture of the steel reinforcement at approximately 300,000 cycles.

The average fatigue life of beams strengthened with two layers of the MAS2000 Fabric Wrap System was approximately 1.8 million cycles. This represented a significant increase over the 300,000 cycles achieved by the control specimen.

Typical results for beams with three layers of MAS2000 Fabric Wrap System demonstrated a fatigue life exceeding 3 million cycles, a factor of 10 times over the control specimen.

As mentioned earlier, enhancement of fatigue life of existing structures was an objective of this study. In order to more accurately represent the conditions existing in a damaged bridge member, a control specimen was tested under severe fatigue loading up to about half of the expected fatigue life, after which it was repaired with two layers of MAS2000 Fiber Wrap System.

Despite the severe cracking exhibited by the specimen, it withstood an additional two million cycles of fatigue loading. This basic test demonstrated that severely cracked beams in service could be effectively rehabilitated with FRP laminates. Furthermore, the rehabilitated control beam had a fatigue life comparable to those of the specimens, which were strengthened with fabric from the outset. Stiffness of all the fully wrapped beams was equal to or greater than that of the control beam.

The results indicate that the use of full wrapping of beams with FRP fabric is an effective method of rehabilitation and strengthening of concrete structures.

Fatigue Beam at Failure

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