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Research and Development

Durability and Environmental Effects on Bond


Aggressive Environment Exposure

One of the compelling reasons for using Fiber Reinforced Polymer (FRP) materials in highway structures is their chemical inertness to effects of de-icing salts and marine environments. However, their vulnerability in other environments makes it imperative to carefully evaluate the long-term performance before their adoption in structural systems.

Corrosion of reinforcing and prestressing steel in concrete is a worldwide problem. The passive layer that normally protects steel in concrete's alkaline environment can be destroyed either by chloride contamination or by concrete interaction with carbon dioxide from the air after an extended period.

In the case of bonded FRP, the materials are most often subject to the effects of wind, rain, and sunlight, collectively referred as “weathering?or “aging? However, it also may be subjected to alkali attack from the concrete pore solution. Both of these are hostile environments that can degrade FRP material. The ability of FRP to withstand the environments over its projected life is critical for acceptance by design engineers.


Ultravioilet (UV) Exposure

Water Exposure

Saltwater Exposure

FRP composites have advantages that make them the materials of choice for many rehabilitation and strengthening applications. However, life-cycle cost of FRP repairs must be competitive in order for FRP composites to be used on a larger scale. Durability is one of the most crucial elements governing life-cycle cost.

The MAS2000 Fiber Wrap System has been developed through extensive testing of long-term durability of bond between the FRP materials and concrete. In these studies, the bonded FRP elements were subjected to accelerated testing under severe environmental exposures over a period of 17 months.

The choice of epoxy, method of installation and surface preparation are important parameters considered in the study. Five different epoxy systems were tested. Test specimens consisted of FRP sheets bonded to concrete slabs. A total of 24 unstressed specimens were used in the study.

Five of these specimens were used as control cases and were not subjected to the accelerated testing procedure. The 19 remaining specimens were exposed to four environments: 1) wet/dry cycles in salt water; 2) combined wet/dry and thermal cycles in salt water; 3) outdoor UV exposure; and 4) air-conditioned laboratory exposure. The long-term performance was evaluated qualitatively by comparison with the control case specimens.

Little deterioration was observed in the specimens exposed for 17 months. No deterioration occurred in the control specimens. No discernible de-bonding or damage existed in the specimens, although some discoloration occurred in specimens exposed to outdoor UV conditions.

The data was used to modify and enhance the MAS2000 Fiber Wrap System. The modifications resulted in a structurally efficient and durable system that is suitable for severe environments.


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